A Safe, Energy-Saving and Environmentally Friendly Flow Control Solution Expert

Kushanda uye Kugadzirisa Manual yeCast Steel Gate Mavhavha

1. General

Mavharuvhu eiyi nhevedzano anoshandiswa kuvhara kana kuvhura mapaipi mupombi system kuitira kuchengetedza zvakajairwa kushanda kwehurongwa.

2. Chigadzirwa Tsanangudzo

2.1Technique chinodiwa

2.1.1 Dhizaini nekugadzira: API600, API603, ASME B16.34, BS1414

2.1.2 Connection end dimension: ASME B16.5, ASME B16.47, ASME B16.25

2.1.3 Chiso nechiso kana kupera kusvika kumagumo:ASME B16.10

2.1.4 Kuongorora uye bvunzo: API 598, API600

2.1.5 Saizi yemazita: MPS2″~48″,Mazita kirasi ratings:Kirasi150~2500

2.2 Mavharuvhu eiyi nhevedzano ari manual (actuated through handwheel kana gear box) mavharuvhu egedhi ane flange magumo uye butt welding end .Dzinde revharuvhu rinofamba rakati kwati kwati. Kana vhiri reruoko richitenderedza wachi, gedhi rinodonha kuti rivhare pombi; paunotenderedza vhiri reruoko, gedhi rinosimuka kuti rivhure pombi.

2.3 Chimiro ona Fig.1, 2and3.

2.4 Mazita nemidziyo yezvikamu zvikuru zvakanyorwa muTebhura 1.

(Tafura 1)

Chikamu Zita

Material

Muviri nebhoneti

ASTM A216 WCB,ASTM A352 LCB,ASTM A217 WC6,

ASTM A217 WC9,ASTM A351 CF3,ASTM A351 CF3M

ASTM A351 CF8,ASTM A351 CF8M,ASTM A351 CN7M

ASTM A494 CW-2M, Monel

gedhi

ASTM A216 WCB,ASTM A352 LCB,ASTM A217 WC6,

ASTM A217 WC9,ASTM A351 CF3,ASTM A351 CF3M

ASTM A351 CF8,ASTM A351 CF8M,ASTM A351 CN7M

ASTM A494 CW-2M, Monel

chigaro

ASTM A105,ASTM A350 LF2,F11,F22,

ASTM A182 F304 (304L), ASTM A182 F316 (316L)

ASTM B462,Has.C-4,Monel

stem

ASTM A182 F6a, ASTM A182 F304 (304L)

, ASTM A182 F316 (316L), ASTM B462, Has.C-4, Monel

Packing

Yakarukwa graphite uye inoshanduka graphite, PTFE

Stud/nut

ASTM A193 B7/A194 2H,ASTM L320 L7/A194 4,

ASTM A193 B16/A194 4,ASTM A193 B8/A194 8,

ASTM A193 B8M/A194 8M

Gasket

304 (316)+Grafu,304(316),Has.C-4,

Monel, B462

Seat ring/Disc/surfaces

13Cr, 18Cr-8Ni, 18Cr-8Ni-Mo, NiCu alloy, 25Cr-20Ni, STL

 

3. Kuchengetedza, kuchengetedza, Kuisa uye kushanda

3.1 Kuchengeta uye kugadzirisa

3.1.1 Mavharuvhu anofanira kuchengetwa muimba yakaoma uye ine mhepo yakanaka. Iyo ndima inopera inofanira kubatanidzwa nemavhavha.

3.1.2 Mavhavha pasi pekuchengetedza kwenguva refu anofanirwa kuongororwa uye kucheneswa nguva dzose, kunyanya kucheneswa kwechiso chekugara kudzivirira kukanganisa, uye nzvimbo dzakapedzwa dzinofanira kuputirwa nehutu inodzivisa mafuta.

3.1.3 Kana nguva yekuchengetedza ichipfuura mwedzi ye18, mavharuvhu anofanira kuongororwa uye zvinyorwa zvinofanira kuitwa.

3.1.4 Mavharuvhu akaiswa anofanira kuongororwa uye kugadziriswa nguva dzose. Nzvimbo huru dzekuchengetedza dzinosanganisira zvinotevera:

1) Kuisa chisimbiso chiso

2) Valve stem uye valve stem nati.

3) Kurongedza.

4) Kusvibisa mukati memukati wemuviri wevharuvhu uye bhoneti yevharuvhu

3.2 Kuiswa

Usati waiswa, ita chokwadi chekuzivikanwa kwevharuvhu (senge modhi, DN, 3.2.1PN uye zvinhu) zvakamisikidzwa zvinoenderana nezvinodiwa nepombi system.

3.2.2 Usati waiswa, nyatso tarisa muvharo wevharuvhu uye chisimbiso chechiso. Kana pane tsvina, ichenese zvakakwana.

3.2.3 Usati waiswa, ita shuwa kuti mabhaudhi ese akasungwa zvakasimba.

3.2.4 Usati waisa, ita shuwa kuti kurongedza kwakatsikirirwa zvakasimba. Zvisinei, kufamba kwevhavha stem hakufaniri kukanganiswa.

3.2.5 Nzvimbo yekuisa yevhavha inofanira kufambisa kuongorora nekushanda. Nzvimbo inodiwa inofanira kunge iri yekuti pombi yakachinjika, vhiri reruoko riri pamusoro, uye hunde yevharuvhu yakamira.

3.2.6 Pavharuvhu yakavharwa, haina kukodzera kuiisa panzvimbo ine simba rekushanda rakakura kwazvo kudzivirira kukuvara kwehunde yevharuvhu.

3.2.7 Socket welded mavharuvhu anofanira kunge azadzisa zvinotevera zvinodikanwa kana aiswa welded kuti agadzirwe papipeline system panzvimbo:

1) Welding inofanirwa kuitiswa nemucheri ane chitupa chekuweder chinotenderwa neHurumende Boiler uye Pressure Vessel Authority; kana welder awana chitupa chemugadziriso chakataurwa muASME Vol.Ⅸ.

2) Welding process parameters inofanirwa kusarudzwa sezvakatsanangurwa mumhando yekusimbisa bhuku rewelding zvinhu.

3) Kuumbwa kwekemikari, mashandiro emuchina uye kushorwa kwesimbi yekuzadza simbi yewelding seam inofanirwa kuenderana ne base simbi.

3.2.8 Ivhavha inowanzoiswa, kushungurudzika kukuru nekuda kwezvitsigiro, zvishandiso uye mapaipi zvinofanira kudziviswa.

3.2.9 Mushure mekuisa, panguva yekuedzwa kwekumanikidza kwepipeline system, valve inofanira kuvhurwa zvizere.

3.2.10 Poindi yekutakurisa: kana pombi iine simba rakakwana kutakura huremu hwevharuvhu uye torque yekushandisa, saka hapana poindi inotakura inodiwa, zvikasadaro vharafu inofanira kunge iine poindi yekuberekera.

3.2.11 Kusimudza: usashandise vhiri remaoko kusimudza nekusimudza vharafu.

3.3 Kushanda uye kushandiswa

3.3.1 Munguva yebasa, gedhi revharuvhu rinofanira kuvhurwa zvakazara kana kuvharwa zvakazara kudzivirira kukuvara kwepamusoro pechigaro chechigaro uye gedhi revharuvhu nekuda kwekumhanya-mhanya. Haikwanise kushandiswa kugadzirisa kuyerera kwehuwandu.

3.3.2 Paunenge uchivhura kana kuvhara vharafu, shandisa handwheel pane yekubatsira lever kana kushandisa chimwe chishandiso.

3.3.3 Pakushanda tembiricha, ita chokwadi chekukurumidza kumanikidza kuve kwakadzikira pane 1.1nguva idzo kushanda kudzvanywa kwekumanikidza-tembiricha ratings muASME B16.34.

3.3.4 Midziyo yekuyamura yekuchengetedza inofanira kuiswa papombi kudzivirira kushanda kwevharuvhu patembiricha yekushanda kubva pakupfuura kudzvinyirira kunobvumirwa.

3.3.5 Kurova uye kuvhundutsa valve kunorambidzwa panguva yekufambisa, kuisa uye kushanda nguva.

3.3.6 Kuparara kwemvura isina kugadzikana, semuenzaniso, kuparara kweimwe mvura kunogona kukonzera kuwedzera kwehuwandu uye kutungamirira kushanda kwekumanikidza kukwira, nokudaro kukuvadza valve uye kukonzera kupera, saka, shandisa midziyo yekuyera yakakodzera kubvisa kana kuderedza zvinhu zvinogona kukonzera kuora. yemvura.

3.3.7 Kana mvura yacho iri condensate, izvi zvinokanganisa kushanda kwevharuvhu, shandisa midziyo yekuyeresa yakakodzera kuderedza tembiricha yemvura (somuenzaniso, kuvimbisa tembiricha yakakodzera yemvura) kana kuitsiva neimwe mhando yevharuvhu.

3.3.8 Pamvura inozvipisa yega, shandisa midziyo yekuyeresa yakakodzera kuvimbisa ambient uye kushanda nesimba kusapfuudza nzvimbo yayo yekuzvibatisa (kunyanya cherechedza kupenya kwezuva kana moto wekunze).

3.3.9 Kana paine mvura ine njodzi, seinoputika, inopisa. Toxic, oxidation zvigadzirwa, zvinorambidzwa kutsiva kurongedza pasi pekumanikidzwa (kunyangwe vharafu ine basa rakadaro).

3.3.10 Iva nechokwadi chokuti mvura haina kusvibiswa, iyo inokanganisa kushanda kwevhavha, haina kuoma kwakaoma, kana zvisina kudaro midziyo yekuyera yakakodzera inofanira kushandiswa kubvisa tsvina uye yakaoma yakaoma, kana kuitsiva nemamwe marudzi evhavha.

3.3.11 Tembiricha inobvumirwa kushanda:

Material

tembiricha

Material

tembiricha

ASTM A216 WCB

-29℃425℃

ASTM A217 WC6

-29~538℃

ASTM A352 LCB

-46~343℃

ASTM A217 WC9

–29℃570℃

ASTM A351 CF3 (CF3M)

-196~454℃

ASTM

A494 CW-2M

-29℃450℃

ASTM A351 CF8 (CF8M)

-196~454℃

Monel

-29℃425℃

ASTM A351 CN7M

-29℃450℃

 

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3.3.12 Ita shuwa kuti zvinhu zvemuviri wevharuvhu wakakodzera kushandiswa munzvimbo inodzivirira ngura uye inodzivirira ngura yemvura.

3.3.13 Munguva yesevhisi, ongorora kushanda kwekusimbisa sezviri patafura iri pazasi:

Inspection point

Leak

Kubatana pakati pevharuvhu muviri nebhoneti

Zero

Packing seal

Zero

Chigaro chevhavha

Sekureva kwehunyanzvi hwekuita

3.3.14 Gara uchitarisa kusapfeka kwechiso. Kurongedza kuchembera uye kukanganisa. Gadzirisa kana kutsiva nenguva kana humbowo hwawanikwa.

3.3.15 Mushure mekugadzirisa, unganidza zvakare uye gadzirisa valve, kuedza kusimba kushanda uye kuita zvinyorwa.

3.3.16 Kuongorora nekugadzirisa zvemukati makore maviri.

4. Zvinetso zvinogona kuitika, zvinokonzera uye kugadzirisa matanho

Dambudziko tsanangudzo

Zvikonzero zvinobvira

Kugadzirisa matanho

Leak pakurongedza

Insufficiently compressed packing

Simbisazve kurongedza nzungu

Kusakwana kwehuwandu hwekurongedza

Wedzera mamwe kurongedza

Yakakuvadzwa kurongedza nekuda kwesevhisi yenguva refu kana kuchengetedzwa kusina kunaka

Tsiva kurongedza

Inovunza pachiso chinogara vharafu

Huso hwekugara hwakasviba

Bvisa tsvina

Chiso chekugara chakasakara

Gadzirisa kana kutsiva mhete yechigaro kana gedhi revharuvhu

Chiso chekugara chakakuvadzwa nekuda kwekuoma kwakasimba

Bvisa zvimedu zvakaoma mumvura, gadzirisa kana kutsiva mhete yechigaro kana gedhi revharuvhu, kana kutsiva neimwe mhando yevharuvhu

Inodonha pakubatana pakati pemuviri wevharuvhu nebhoneti yevharuvhu

Mabhaudhi haana kusungwa zvakanaka

Uniformly sunga mabhaudhi

Yakakuvadzwa pekugara pamusoro pemuviri wevharuvhu uye vharafu bonnet flange

Gadzirisa

Yakakuvadzwa kana kuputsika gasket

Dzorera gasket

Kutenderera kwakaoma kwehandwheel kana gedhi revharuvhu haigone kuvhurwa kana kuvharwa

Kunyanya kusungirirwa kurongedza

Zvakakodzera kusunungura kurongedza nati

Deformation kana kukotama kwegland yekuisa chisimbiso

Rongedza kuisa chisimbiso gland

Yakakuvadzwa vharuvhu stem nati

Ruramisa shinda uye bvisa tsvina

Yakasakara kana kuputsika vharafu stem nati shinda

Tsiva vharafu stem nati

Bent valve stem

Tsiva hunde yevharuvhu

Dirty gwara pamusoro pegedhi revharuvhu kana muviri wevharuvhu

Bvisa tsvina panzvimbo yemutungamiri

Ongorora: Munhu webasa anofanirwa kuve neruzivo rwakakodzera uye ruzivo nemavharuvhu.

5. Warranty

Mushure mokunge vharuvhu yaiswa mukushandiswa, nguva yewaranti yevhavha mwedzi gumi nemaviri, asi haipfuuri mwedzi makumi maviri nemana mushure mekusununguka. Munguva yewaranti, mugadziri achapa masevhisi ekugadzirisa kana zvikamu zvemahara mahara pakukuvadzwa nekuda kwezvinhu, kugadzira kana kukuvadzwa chero kuvhiya kuri iko.

 


Nguva yekutumira: Nov-10-2020